Stator motors are core driving components that secure windings to enclose the rotor.
Hairpin motors represent next-generation technology, achieving high power output and superior efficiency through the precise insertion and welding of copper conductors.
Key Processes: Drivetrain · Motor Lines
Hairpin Welding
Precision welding of copper winding ends completes the motor's electrical circuit.
Ultra-precise Positioning: Tracks hundreds of hairpin ends via vision integration
Uniform Bead Formation: Consistent heat control achieves uniform melting
Minimized Spatter: Maintains clean surfaces to prevent shorts and contamination
Core Lamination Welding
Side welding of stacked steel sheets provides structural rigidity to the stator core.
High-Strength Penetration: Robust seams prevent separation of laminated sheets
Minimized Magnetic Loss: Suppresses deformation to maintain motor efficiency
High-Speed Processing: Rapidly joins large cores to reduce cycle times
Housing Marking
Engraving ID on motor housings ensures manufacturing history and traceability.
High-Contrast Marking: Durable visibility through cleaning and post-processing
Curved Surface Marking: Distortion-free precision along cylindrical curves
MES Integration: Automatic serial numbering linked with manufacturing systems